China Professional CZPT CZPT Model Front Hydraulic Cylinder with IATF 16949 Certificate for Truck Trailer Dumper vacuum pump electric

Product Description

Product description:
Junfu is famous brand in front-end cylinders, offering an extensive catalogue from 5 to 100 tons with bespoke solutions. Designed for rear-end tippers and tippers trailers, CHINAMFG brand front-end telescopic cylinders are known for their durability, reliability in all conditions and value for money. We believe in delivering a solution that can rapidly and successfully meet your requirements in demanding industries such as transportation, construction and mining. With high payload and longer service intervals for increased operating time, CHINAMFG brand front-end cylinders are also environmentally friendly solutions with lower oil & fuel consumption.

FC telescopic front-end(front mounting) cylinders are primarily designed for straight headboard dump trucks with a capacity range of over 100 tons tipping weight. Our trunnion type FC cylinder is lightweight, strong, maintenance free and offers the most added stability to the tipper. The CHINAMFG brand FC tipping cylinders have earned reputation for their reliability and value for money over many years.

Designed for Dump Truck applications, FC series cylinder with 3-7 stages is capable of lifting more weight which in return allows trucks to be equipped with smaller cylinders reducing space and saving weight. This CHINAMFG series cylinder is mostly used in combination with a Straight Headboard Type and Trunnion Type Body Connection.

The hydraulic system including hydraulic oil tank, gear pump, lift valve, air control valve and limit valve, oil pipe and joints.

Product Details

series  model

L1

L2

L3

L4

L5

L6

ΦA

Pipe joint

Applicable cargo box length(mm)

Overhang length(mm)

Lifting angle

Lifting weight(Kg)

Fuel tank selection
recommend(L)

1

3

7

3TG-F137*3830

200

65

360

60

325

1585

Φ60

G1

4700-5300

800

47-52°

43

80

4TG-F137*3830

200

65

360

60

325

1270

Φ60

G1

4700-5300

800

47-52°

31

80

4TG-F137*4280

200

65

360

60

325

1390

Φ60

G1

5300-6000

800

47-52°

36

80

4TG-F137*4800

200

65

360

60

325

1510

Φ60

G1

5800-6500

800

47-52°

36

80

1

5

7

4TG-F157*4280

245

65

360

60

325

1385

Φ60

G1

5300-5800

800

47-52°

53

80

4TG-F157*4800

245

65

360

60

325

1505

Φ60

G1

5800-6500

800

47-52°

53

100

4TG-F157*5100

245

65

360

60

325

1580

Φ60

G1

6200-6800

800

47-52°

58

100

4TG-F157*5390

245

65

360

60

325

1655

Φ60

G1

6600-7200

800

47-52°

58

100

5TG-F157*4050

245

65

360

60

325

1125

Φ60

G1

5000-5500

800

47-52°

46

80

5TG-F157*4280

245

65

360

60

325

1165

Φ60

G1

5300-6000

800

47-52°

46

80

5TG-F157*4800

245

65

360

60

325

1265

Φ60

G1

5800-6500

800

47-52°

49

80

5TG-F157*5100

245

65

360

60

325

1340

Φ60

G1

6200-6800

800

47-52°

49

80

5TG-F157*5390

245

65

360

60

325

1385

Φ60

G1

6600-7200

800

47-52°

49

80

1

7

9

4TG-F179*4600

245

65

360

65

325

1455

Φ60

G1

5600-6300

800

47-52°

66

120

4TG-F179*4800

245

65

360

65

325

1505

Φ60

G1

5800-6500

800

47-52°

66

120

4TG-F179*5100

245

65

360

65

325

1580

Φ60

G1

6200-6800

800

47-52°

70

120

4TG-F179*5390

245

65

360

65

325

1655

Φ60

G1

6600-7200

800

47-52°

70

120

4TG-F179*5780

245

65

360

65

325

1750

Φ60

G1

7200-8000

1000

47-52°

70

135

6TG-F179*5780

245

65

360

65

325

1270

Φ60

G1

7200-8000

1000

47-52°

49

120

2

0

2

4TG-F202*5390

280

65

360

65

325

1675

Φ65

G1

6600-7200

800

47-52°

92

165

4TG-F202*5780

280

65

360

65

325

1770

Φ65

G1

7200-8000

1000

47-52°

96

165

4TG-F202*6180

280

65

360

65

325

1870

Φ65

G1

8000-8500

1000

47-52°

96

185

5TG-F202*7200

280

65

360

65

325

1770

Φ65

G1

8700-9500

1000

47-52°

88

185

 Note: The above product models are our company’s regular product models. Customers are requested to choose regular products as much as possible, which can improve the delivery time and service quality. 

Workshop with advanced equipment:

Exhibition:

Certificates: ISO9001, IATF 16949:2016, CE,etc.

FAQ:
Q1: How about your cylinders compared with HYVA cylinder ?
      Our cylinders can replace HYVA cylinder well, with same technical details and mounting sizes

Q2: What’s your cylinder’s advantages ?
      The cylinders are manufactured by advanced equipments and made under strictly quality control processing.
      The steel is quenched and tempered 27SiMn steel and all raw materials are good quality from world famous companies.
      Competitive price!

Q3: When your company be established ?
      Our company be established in 2002, professional manufacturer of hydraulic cylinders more than 20 years.
      We had passed IATF 16949:2016 Quality control system, ISO9001, CE,etc.

Q4: How about the delivery time ?
       7-15 days approximately.

Q5: How about the cylinder’s quality gurantee ?
      One year.

 

Certification: CE, ISO9001, IATF 16949:2016, SGS
Pressure: High Pressure
Work Temperature: Normal Temperature
Acting Way: Single Acting
Working Method: Straight Trip
Adjusted Form: Switching Type
Customization:
Available

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hydraulic cylinder

How do hydraulic cylinders handle the challenges of precise positioning and control?

Hydraulic cylinders are designed to handle the challenges of precise positioning and control with a combination of engineering principles and advanced control systems. These challenges often arise in applications where accurate and controlled movements are required, such as in industrial automation, construction, and material handling. Here’s a detailed explanation of how hydraulic cylinders overcome these challenges:

1. Fluid Power Control:

– Hydraulic cylinders utilize fluid power control to achieve precise positioning and control. The hydraulic system consists of a hydraulic pump, control valves, and hydraulic fluid. By regulating the flow of hydraulic fluid into and out of the cylinder, operators can control the speed, direction, and force exerted by the cylinder. The fluid power control allows for smooth and accurate movements, enabling precise positioning of the hydraulic cylinder and the attached load.

2. Control Valves:

– Control valves play a crucial role in handling the challenges of precise positioning and control. These valves are responsible for directing the flow of hydraulic fluid within the system. They can be manually operated or electronically controlled. Control valves allow operators to adjust the flow rate of the hydraulic fluid, controlling the speed of the cylinder’s movement. By modulating the flow, operators can achieve fine control over the positioning of the hydraulic cylinder, enabling precise and accurate movements.

3. Proportional Control:

– Hydraulic cylinders can be equipped with proportional control systems, which offer enhanced precision in positioning and control. Proportional control systems utilize electronic feedback and control algorithms to precisely regulate the flow and pressure of the hydraulic fluid. These systems provide accurate and proportional control over the movement of the hydraulic cylinder, allowing for precise positioning at various points along its stroke length. Proportional control enhances the cylinder’s ability to handle complex tasks that require precise movements and control.

4. Position Feedback Sensors:

– To achieve precise positioning, hydraulic cylinders often incorporate position feedback sensors. These sensors provide real-time information about the position of the cylinder’s piston rod. Common types of position feedback sensors include potentiometers, linear variable differential transformers (LVDTs), and magnetostrictive sensors. By continuously monitoring the position, the feedback sensors enable closed-loop control, allowing for accurate positioning and control of the hydraulic cylinder. The feedback information is used to adjust the flow of hydraulic fluid to achieve the desired position accurately.

5. Servo Control Systems:

– Advanced hydraulic systems employ servo control systems to handle the challenges of precise positioning and control. Servo control systems combine electronic control, position feedback sensors, and proportional control valves to achieve high levels of accuracy and responsiveness. The servo control system continuously compares the desired position with the actual position of the hydraulic cylinder and adjusts the flow of hydraulic fluid to minimize any positional error. This closed-loop control mechanism enables the hydraulic cylinder to maintain precise positioning and control, even under varying loads or external disturbances.

6. Integrated Automation:

– Hydraulic cylinders can be integrated into automated systems to achieve precise positioning and control. In such setups, the hydraulic cylinders are controlled by programmable logic controllers (PLCs) or other automation controllers. These controllers receive input signals from various sensors and use pre-programmed logic to command the hydraulic cylinder’s movements. The integration of hydraulic cylinders into automated systems allows for precise and repeatable positioning and control, enabling complex sequences of movements to be executed with high accuracy.

7. Advanced Control Algorithms:

– Advancements in control algorithms have also contributed to the precise positioning and control of hydraulic cylinders. These algorithms, such as PID (Proportional-Integral-Derivative) control, adaptive control, and model-based control, enable sophisticated control strategies to be implemented. These algorithms consider factors such as load variations, system dynamics, and environmental conditions to optimize the control of hydraulic cylinders. By employing advanced control algorithms, hydraulic cylinders can compensate for disturbances and achieve precise positioning and control over a wide range of operating conditions.

In summary, hydraulic cylinders overcome the challenges of precise positioning and control through the use of fluid power control, control valves, proportional control, position feedback sensors, servo control systems, integrated automation, and advanced control algorithms. By combining these elements, hydraulic cylinders can achieve accurate and controlled movements, enabling precise positioning and control in various applications. These capabilities are essential for industries that require high precision and repeatability in their operations, such as industrial automation, robotics, and material handling.

hydraulic cylinder

Customization of Hydraulic Cylinders for Marine and Offshore Applications

Yes, hydraulic cylinders can be customized for use in marine and offshore applications. These environments present unique challenges, such as exposure to corrosive saltwater, high humidity, and extreme operating conditions. Customization allows hydraulic cylinders to meet the specific requirements and withstand the harsh conditions encountered in marine and offshore settings. Let’s delve into the details of how hydraulic cylinders can be customized for marine and offshore applications:

  1. Corrosion Resistance: Marine and offshore environments expose hydraulic cylinders to corrosive elements, such as saltwater. To mitigate corrosion, hydraulic cylinders can be customized with materials and surface treatments that provide enhanced corrosion resistance. For example, cylinders can be constructed from stainless steel or coated with protective layers like chrome plating or specialized coatings to withstand the corrosive effects of saltwater.
  2. Sealing and Environmental Protection: Hydraulic cylinders for marine and offshore applications require robust sealing systems to prevent water ingress and protect internal components. Customized sealing solutions, such as high-quality seals, wipers, and gaskets, can be employed to ensure effective sealing and resistance to water, debris, and contaminants. Additionally, hydraulic cylinders can be designed with protective features like bellows or boots to shield vulnerable areas from environmental elements.
  3. High-Pressure and Shock Resistance: Marine and offshore operations may involve high-pressure hydraulic systems and encounters with dynamic loads or shocks. Customized hydraulic cylinders can be engineered to withstand these demanding conditions. They can be designed with reinforced construction, thicker walls, and specialized components to handle high-pressure applications and absorb shock loads, ensuring reliable performance and durability.
  4. Temperature and Fluid Compatibility: Marine and offshore applications can expose hydraulic cylinders to extreme temperature variations and specific fluid requirements. Customization allows the selection of materials, seals, and fluids compatible with the anticipated temperature range and the specific fluid being used. Hydraulic cylinders can be tailored to maintain optimal performance and reliability under challenging temperature conditions and with the designated fluid type.
  5. Mounting and Integration: Customized hydraulic cylinders can be designed to facilitate easy integration and mounting within marine and offshore machinery. Mounting options can be tailored to suit the available space and structural requirements of the equipment. Additionally, customized hydraulic cylinder designs can incorporate features for easy maintenance, accessibility, and connection to the hydraulic system, ensuring convenient installation and serviceability in marine and offshore applications.

In summary, hydraulic cylinders can be customized to meet the unique demands of marine and offshore applications. Customization enables the integration of corrosion-resistant materials, robust sealing systems, high-pressure and shock-resistant designs, temperature and fluid compatibility, as well as optimized mounting and integration features. By tailoring hydraulic cylinders to the specific requirements of marine and offshore environments, reliable performance, extended service life, and efficient operation can be achieved in these challenging operating conditions.

hydraulic cylinder

Can hydraulic cylinders be adapted for use in both industrial and mobile equipment?

Yes, hydraulic cylinders can be adapted for use in both industrial and mobile equipment. The versatility and adaptability of hydraulic systems make them suitable for a wide range of applications across various industries. Here’s a detailed explanation:

1. Industrial Equipment:

– Hydraulic cylinders are extensively used in industrial equipment such as manufacturing machinery, construction equipment, material handling systems, and heavy-duty machinery. They provide the necessary force and controlled movement for tasks such as lifting, pushing, pulling, and positioning heavy loads. Industrial hydraulic cylinders are typically designed for robustness, durability, and high load-bearing capacities to withstand the demanding environments and heavy-duty applications encountered in industries.

2. Mobile Equipment:

– Hydraulic cylinders are also widely adopted in mobile equipment, including agricultural machinery, mining equipment, forestry machinery, and transportation vehicles. These cylinders enable various functions such as tilting, lifting, steering, and stabilizing. Mobile hydraulic cylinders are designed to be compact, lightweight, and efficient to meet the specific requirements of mobile applications. They are often integrated into hydraulic systems that power multiple functions in a single machine.

3. Adaptability:

– One of the key advantages of hydraulic cylinders is their adaptability. They can be customized and configured to suit different operating conditions, equipment sizes, load capacities, and speed requirements. Hydraulic cylinder manufacturers offer a wide range of sizes, stroke lengths, mounting options, and rod configurations to accommodate diverse applications. This adaptability allows hydraulic cylinders to be utilized in both industrial and mobile equipment, serving various purposes across different sectors.

4. Mounting Options:

– Hydraulic cylinders can be adapted to different mounting arrangements to suit the specific requirements of industrial and mobile equipment. They can be mounted in various orientations, including vertical, horizontal, or at an angle. Different mounting options, such as flange mounts, trunnion mounts, and clevis mounts, provide flexibility in integrating hydraulic cylinders into different equipment designs.

5. Integration with Hydraulic Systems:

– Hydraulic cylinders are often part of a larger hydraulic system that includes components such as pumps, valves, hoses, and reservoirs. These systems can be tailored to meet the specific needs of both industrial and mobile equipment. The hydraulic system’s design and configuration can be adapted to provide the necessary flow rates, pressures, and control mechanisms required for optimal performance in the intended application.

6. Control and Automation:

– Hydraulic cylinders in both industrial and mobile equipment can be integrated with control systems and automation technologies. This allows for precise and automated control of the cylinder’s movement and function. Proportional control valves, sensors, and electronic controls can be incorporated to achieve accurate positioning, speed control, and synchronization of multiple hydraulic cylinders, enhancing overall equipment performance and productivity.

7. Safety Considerations:

– Hydraulic cylinders for both industrial and mobile equipment are designed with safety in mind. They often feature built-in safety mechanisms such as overload protection, pressure relief valves, and emergency stop systems to prevent accidents and equipment damage. Safety standards and regulations specific to each industry are taken into account during the design and adaptation of hydraulic cylinders for different applications.

Overall, hydraulic cylinders offer the adaptability and performance required for use in both industrial and mobile equipment. Their versatility, customizable features, mounting options, integration capabilities, and safety considerations make them suitable for a wide range of applications across diverse industries. Whether it’s heavy-duty industrial machinery or mobile equipment operating in challenging environments, hydraulic cylinders can be adapted to meet the specific needs and requirements of various equipment types.

China Professional CZPT CZPT Model Front Hydraulic Cylinder with IATF 16949 Certificate for Truck Trailer Dumper   vacuum pump electricChina Professional CZPT CZPT Model Front Hydraulic Cylinder with IATF 16949 Certificate for Truck Trailer Dumper   vacuum pump electric
editor by CX 2023-11-13