China factory High Precision Motor Driven Linear Actuators Electrical Cylinders Max Capacity 3kn Replacement for Hydraulic Cylinders vacuum pump

Product Description

Product Description

Servo electric cylinder is a modular product designed by integrating servomotor and ball screw, which converts the rotary motion of servo motor into linear motion, and at the same time optimizes the advantages of servo motor – precise speed control, precise rotation control and precise torque control is transformed into precise speed control, precise rotation control and precise thrust control. This is a new revolutionary product for high precision linear motion series which is the best substitute for pneumatic cylinder and hydraulic cylinder. The servo electric cylinder is widely used in material handling, high precision fields of machining, aerospace test equipment, 6 degree of freedom simulator, robot, injection molding machine, mold control, valve control, compact machine tools, and automobile manufacturing equipment, etc.

Linear electric cylinder
This series of electric cylinder integrates the technology of AC servo motor, servo driver, high-precision ball screw and modular design, so it has the feature of compact structure, low inertness, quick response, low noise, and long life. The servo motor is directly connected with the transmission screw of the electric cylinder, so that the encoder of the servo motor can directly feedback the displacement of the moving piston of the electric cylinder, thus it reduce the inertia and clearance of the intermediate link, and improve the controllability and control accuracy.  The servo motor is connected with the electric cylinder as a whole, which is easy to install, set and use. The main parts of electric cylinder are all foreign famous brand products with stable performance, low failure rate and high reliability.
Parallel electric cylinder

Parallel electric cylinder
Due to the short overall length, the parallel electric cylinder is suitable for small installation site. At the same time, the synchronous belt adopted in this project has the characteristics of high strength, small gap and long service life, so that the whole electric cylinder has high controllability and control precision. The servo motor and the electric cylinder can match flexibly for easy assembling, simple setting, and convenient use.

Specification  
   

Position Repeatability (mm) Screw Lead
(mm)
Max Speed
(mm/s)
Max Thrust
(KN)
Standard stroke
(mm)
Screw Dia.
 (mm)
Rod Dia.
(mm)
±0.02  10/20 1600mm/s 30 50-1700mm
/50 intervals
32 55

Product Feature

1. Energy saving, clean and pollution-free
2. Low noise, low friction, good stability at low speed, excellent controllability and stability
3. Easy to install and use, low maintenance cost
4. Adopting advanced modular design with compact structure, small size and easy installation
5. High response, high performance, high reliability, multiple protection measures
6. Long working life and could frequently start and stop
7. Good environmental adaptability (low temperature, high temperature, plateau, salt spray, waterproof, explosion-proof and other harsh environments)
8. Precision thrust control, pull pressure sensor control accuracy 0.05%
9. Precise speed control, arbitrary speed waveform can be set to achieve high-speed and smooth without impact, and the control accuracy can reach 0.5%
10. The repeatability positioning accuracy is ± 0.02mm (the control accuracy can reach 0.01 if the external displacement sensor is added)

Structure Feature

1. Forged aluminum alloy / high alloy shell: corrosion resistance, light weight, high strength
2.High alloy steel / SUS304 piston rod: corrosion resistance, high strength, anti-rust, wear resistance
3. Transmission mode: trapezoidal screw, ball screw and roller screw are adopted
4. Protection grade: IP65 (special requirements could be customized)
5. Convenient installation, simple maintenance, energy saving, low noise, high response

Application

1.Machinery and equipment field, such as food machinery, medical machinery, welding machinery, packaging equipment, etc
2. Entertainment industry – Dynamic seat, multi degree of freedom dynamic platform, simulation and other fields
3. Automotive industry – press fitting machine, fatigue testing and other fields
4. Coordinate manipulator – automatic production line, material handling and other fields
5. Parallel mechanism, 6-DOF platform, parallel machine tool, etc
   
Comparison of Electric cylinder/ Hydraulic cylinder / Pneumatic cylinder

Company Profile

HangZhou Fengda Automation Equipment Technology Co, Ltd is a high-tech and innovative enterprise which was founded in 2014. Ever since the establishment, we have been engaging in the research, design and manufacture of industrial automation equipment, including electric cylinder, motion simulation platform, servo press machine, automatic production line project etc.

Our products adopt advanced and mature technology of related industries in Europe and United States, and implement the standard modular design and assembly. We have been the preferred supplier for benchmarking enterprises in the industry for many years. The company product range cover all electric linear transmission equipment with features of accurate repeated positioning, speed and torque controllable and adjustable, strong impact resistance, compact structure, low inertia, high response, low friction, low noise, good stability and maintenance-free.

In order to meet the various needs of customers, we provide integrated technology service which could help customers to save the time and cost for the product research and development, and offer the best power transmission and control solutions.

Certificate & Honor

Warehouse


FAQ

Why choose FDR? 
1. We are original manufacturer and we have been engaging in production and exporting of various electric linear transmission equipments for many years (established in 2014).   
2. Many product ranges for selection including electric cylinder, motion simulation platform, servo press machine, automatic production line project etc.   
3. We offer quality products with good price and fast delivery. 
4. The goods of each order are fully inspected to assure the premium quality. 
5. Sample order and less quantity order are also accepted. 
6. We could make customized order or OEM production for our clients. 
7. Our factory is located in HangZhou which is a neighboring city of ZheJiang . The factory visiting, goods transportation and shipping are convenient.   

What’s your delivery term?
We accept EXW, FOB, CFR or CIF term.

What’s your delivery time for servo electric cylinder? 
For orders of standard models, deliver time is usually within 7-10 days. For customized models, delivery time is usually within 10-15 days.

What’s the mode of packing?
For bulk order, we pack the goods by export standard wooden case (non-fumigation) which can withstand rough handling. For sample or small accessories, we usually pack it by export standard carton.

What’s your payment term? 
For payment, we accept T/T and L/C.   

How to ship the goods? 
Two options, 1 is sea shipping (usually for bulk order); the other is air shipping/ air express (usually for sample or small order).  

How do you make OEM production? 
We make the OEM production according to your samples or specified drawings.   

How can I inspect the goods? 
Before delivery, you could arrange the inspection in our factory by your company members or appoint the third party members to inspect the goods.   

How do you control the quality? 
We well understand the importance of quality to both our enterprise and our clients, so we take great efforts to quality management and control from material/accessories purchasing, product processing, to final assembling and testing. We welcome customer inspection or third party inspection before delivery.    

Do you have discount for the order?
Yes, we could give discount for bulk order. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Certification: FCC, ISO, CE
IP Rating: IP65
Limit Switch: Built-in
Voltage: 220V
Standard Stroke: Customized
Max Thrust: 3000kg
Samples:
US$ 795/set
1 set(Min.Order)

|

Customization:
Available

|

hydraulic cylinder

Can hydraulic cylinders be retrofitted onto existing equipment for improved functionality?

Yes, hydraulic cylinders can be retrofitted onto existing equipment to enhance functionality and performance. Retrofitting hydraulic cylinders onto existing machinery or equipment offers several benefits, including increased power, improved control, enhanced precision, and versatility. Here’s a detailed explanation of how hydraulic cylinders can be retrofitted onto existing equipment for improved functionality:

1. Increased Power:

– Retrofitting hydraulic cylinders allows for the addition of hydraulic power to the existing equipment. By integrating hydraulic cylinders, the equipment can generate higher forces and handle heavier loads. This increased power enables the equipment to perform tasks that were previously challenging or impossible. For example, a retrofit hydraulic cylinder on a crane can enhance its lifting capacity and enable it to handle heavier loads more efficiently.

2. Improved Control:

– Hydraulic cylinders provide precise control over the motion and positioning of equipment. By retrofitting hydraulic cylinders, operators gain better control over the speed, force, and direction of movement. The addition of hydraulic control valves and a hydraulic power unit allows for fine-tuning of the equipment’s operation. Improved control facilitates safer and more efficient operation, reducing the risk of damage and improving overall productivity.

3. Enhanced Precision:

– Retrofitting hydraulic cylinders onto existing equipment can significantly improve precision and accuracy. Hydraulic systems offer precise control over movement, enabling smooth and controlled motion. This enhanced precision is beneficial in applications where precise positioning or repetitive movements are required. For instance, retrofitting hydraulic cylinders onto a robotic arm can enhance its accuracy and repeatability, making it more suitable for tasks that demand high precision.

4. Versatility and Adaptability:

– Retrofitting hydraulic cylinders can increase the versatility and adaptability of existing equipment. Hydraulic systems can be easily integrated with various types of machinery, allowing for the utilization of hydraulic power across different applications. The modular nature of hydraulic components facilitates the retrofitting process, enabling the equipment to perform a broader range of tasks. This versatility is particularly advantageous in industries where equipment needs to adapt to changing operational requirements.

5. Retrofit Kits and Customization:

– Manufacturers often provide retrofit kits that include all the necessary components for integrating hydraulic cylinders onto existing equipment. These kits typically consist of hydraulic cylinders, mounting brackets, hoses, fittings, control valves, and other required accessories. Retrofit kits simplify the retrofitting process and ensure compatibility between the hydraulic components and the existing equipment. Additionally, manufacturers can offer customization options to tailor the retrofit solution to specific equipment and application needs.

6. Cost-Effective Solution:

– Retrofitting hydraulic cylinders onto existing equipment can be a cost-effective solution compared to purchasing new machinery. By leveraging the existing equipment’s structural framework and mechanical components, the overall cost of upgrading can be reduced. Retrofitting also minimizes downtime since the equipment does not need to be completely replaced. Furthermore, the improved functionality and performance resulting from the retrofit can lead to increased productivity and cost savings in the long run.

7. Professional Installation and Expertise:

– Retrofitting hydraulic cylinders onto existing equipment often requires professional installation and expertise. Working with experienced hydraulic system integrators or manufacturers ensures proper installation, compatibility, and optimal performance of the retrofit solution. These professionals can assess the existing equipment, recommend suitable hydraulic components, and carry out the retrofitting process efficiently. Their knowledge and expertise contribute to the successful integration of hydraulic cylinders and the overall improvement of equipment functionality.

In summary, hydraulic cylinders can indeed be retrofitted onto existing equipment to improve functionality. This retrofitting process offers advantages such as increased power, improved control, enhanced precision, versatility, cost-effectiveness, and access to retrofit kits and customization options. By retrofitting hydraulic cylinders, existing equipment can be upgraded to meet evolving operational needs, extend its lifespan, and enhance overall performance.

hydraulic cylinder

What considerations are important when selecting hydraulic cylinders for mobile equipment?

To select hydraulic cylinders for mobile equipment, several important considerations need to be taken into account. Here are the key factors to consider:

  1. Load Capacity: Determine the maximum load or force that the hydraulic cylinder will need to support. This includes both the static load and any dynamic or shock loads that may be encountered during operation.
  2. Stroke Length: Consider the required stroke length, which is the distance the hydraulic cylinder can extend and retract. Ensure that the stroke length is sufficient for the specific application and range of motion needed.
  3. Operating Pressure: Determine the maximum operating pressure required for the hydraulic system. This will depend on the load and the specific application. Select a hydraulic cylinder with a pressure rating that exceeds the maximum operating pressure to ensure safety and durability.
  4. Mounting Style: Consider the available space and the mounting requirements of the mobile equipment. Hydraulic cylinders come in various mounting styles, such as flange, trunnion, clevis, and pivot, among others. Choose a mounting style that is compatible with the equipment and provides the necessary support and stability.
  5. Size and Weight: Take into account the physical dimensions and weight of the hydraulic cylinder. Ensure that it can fit within the available space and that the equipment can support its weight without compromising performance or safety.
  6. Speed and Precision: Evaluate the required speed and precision of the hydraulic cylinder’s movement. Different cylinder designs and configurations can affect the speed and accuracy of motion. Consider factors such as cylinder bore size, rod diameter, and the presence of cushioning or dampening features.
  7. Environmental Factors: Assess the operating environment of the mobile equipment. Consider factors such as temperature extremes, exposure to moisture, dust, and chemicals. Select hydraulic cylinders with appropriate seals and coatings that can withstand the environmental conditions and prevent corrosion or damage.
  8. Reliability and Maintenance: Consider the reliability and maintenance requirements of the hydraulic cylinders. Look for reputable manufacturers that provide high-quality products with a proven track record. Evaluate factors such as expected service life, availability of spare parts, and ease of maintenance.
  9. Cost: Finally, consider the cost of the hydraulic cylinders, including the initial purchase price, installation costs, and long-term maintenance expenses. While it is essential to find a cost-effective solution, prioritize quality and performance to ensure safe and efficient operation.

hydraulic cylinder

What maintenance practices are essential for extending the lifespan of hydraulic cylinders?

Maintaining hydraulic cylinders is crucial for extending their lifespan and ensuring optimal performance. Regular maintenance helps prevent premature wear, damage, and failure, ultimately reducing downtime and saving costs. Here are some essential maintenance practices to consider for extending the lifespan of hydraulic cylinders:

1. Regular Inspections:

– Conduct routine visual inspections of hydraulic cylinders to identify any signs of damage, leaks, or wear. Inspect the cylinder body, piston rod, seals, and mounting points. Look for fluid leaks, rust, dents, or any abnormal wear patterns. Early detection of issues allows for timely repairs or replacements, preventing further damage and extending the lifespan of the cylinder.

2. Cleanliness:

– Maintain a clean environment around hydraulic cylinders to prevent contaminants from entering the system. Dust, dirt, and debris can damage seals and other internal components, leading to accelerated wear and reduced performance. Regularly clean the cylinder and its surroundings to minimize the risk of contamination.

3. Proper Lubrication:

– Adequate lubrication is critical for the smooth operation and longevity of hydraulic cylinders. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant. Apply lubrication to the cylinder’s moving parts, such as the piston rod, to reduce friction and minimize wear.

4. Seal Maintenance:

– Seals play a vital role in preventing hydraulic fluid leaks and maintaining the cylinder’s performance. Inspect and replace worn or damaged seals promptly. Ensure that seals are properly installed and lubricated. Regularly clean the seal grooves to remove any debris that could compromise seal effectiveness.

5. Pressure Checks:

– Periodically check the hydraulic system’s pressure to ensure it is within the recommended operating range. Excessive pressure can strain the cylinder and its components, leading to premature wear. Monitor pressure levels and make adjustments as necessary to prevent overloading the cylinder.

6. Control Valve Maintenance:

– Maintain and inspect control valves that regulate the flow and direction of hydraulic fluid. Ensure that the valves are functioning correctly and not causing excessive stress or pressure spikes in the cylinder. Clean or replace control valves if they are damaged or malfunctioning.

7. Cylinder Alignment:

– Proper alignment of hydraulic cylinders is essential for their longevity. Misalignment can cause excessive side loads, leading to uneven wear and potential damage. Ensure that the cylinder is correctly aligned with other components and that the mounting points are secure.

8. Preventing Overloading:

– Avoid subjecting hydraulic cylinders to loads exceeding their rated capacity. Overloading can cause internal damage, seal failure, and reduced lifespan. Ensure that the load requirements are within the cylinder’s capabilities and consider using safety devices like overload protection systems when necessary.

9. Training and Operator Awareness:

– Provide proper training to equipment operators on the correct use and handling of hydraulic cylinders. Operators should be aware of the cylinder’s limitations, safe operating procedures, and the importance of regular maintenance. Promote a culture of proactive maintenance and encourage operators to report any potential issues promptly.

10. Documentation and Record-Keeping:

– Maintain detailed documentation of all maintenance activities, including inspections, repairs, and replacements. Keep records of lubrication schedules, pressure checks, and any maintenance performed on the hydraulic cylinders. This documentation helps track the cylinder’s history, identify recurring issues, and plan future maintenance effectively.

By following these maintenance practices, hydraulic cylinder lifespan can be extended, ensuring reliable performance and reducing the risk of unexpected failures. Regular inspections, cleanliness, proper lubrication, seal maintenance, pressure checks, control valve maintenance, cylinder alignment, preventing overloading, operator training, and documentation contribute to the overall longevity and optimal functioning of hydraulic cylinders.

China factory High Precision Motor Driven Linear Actuators Electrical Cylinders Max Capacity 3kn Replacement for Hydraulic Cylinders   vacuum pump	China factory High Precision Motor Driven Linear Actuators Electrical Cylinders Max Capacity 3kn Replacement for Hydraulic Cylinders   vacuum pump
editor by CX 2023-12-25